Automated Wafer Thickness Measurement System

  • Product No:UltraMap-300IR
  • Manufacturer:MicroSense, LLC

Semi- automated wafer metrology system for 50mm to 300mm wafers

Dual White Light Chromatic probes + single IR Interferometry probe

WLC interferometry probe for » air gap » measurement. (optional)

 HISCAN mode for line or area scanning (optional)

Pattern vision & alignment module (Cognex)(optional)

Exclusive open, X-Y stage on air bearing with 10um positioning accuracy.

WLC Thickness measurement range : 20um to 3mm

IR Thickness measurement range : 20um to 1mm (in Si)

WLC Interferometry thickness measurement range : 1um to 200um (air gap)

Bow and warp measurement range up to 2500um.

Multiple wafer holding fixtures available : Open frame chuck with vacuum and dual-size 3-point open fixture.

SECS/GEM communication software (optional)

Overall class of equipment : Class 100

European rules and CE compliant

SEMI standards compliant.

User friendly operator interface

3 access security levels

Storage of 1000 settings and recipes

High reliability and dependability : Uptime over 95%.

It uses the principle of chromatic coding (variation of the refractive index as a function of wavelength) to measure the Z coordinate of each point of the surface on the sample.

The optical sensor includes an optical probe connected to a White LED (Lifetime over 10,000hours) through a fiber optic cable. This optical probe is mounted at the end of a shaft , which position is automatically adjusted to measure a wide thickness range as well as large bows.

The advantages of this sensing probe technology are numerous:

       Auto-calibration of sensors.

       Fast measurement  (up to 4pts/sec)

       Measurement independent of target material

       Automatic adjustment to material thickness

       Measurement of conductive and non-conductive material.

Measurement through transparent material (glass or tape)

Roughness measurement after backgrinding




  • 0.5um accuracy

  • 0.1um resolution

  • Wafer 4" to 12" (100 to 300mm) round or square

  • Thickness range: 20um to 1mm

  • Flexible recipe generation

  • 2D & 3D mapping capability

  • SECS/GEM communication   

For any flat wafer: Bow and warp < 250um

 

Thickness measurement: with WL technology

Accuracy: 0.5 mm (micron)

Repetitive accuracy: +/-0.15 micron)

Resolution: 0.05 micron

Linearity: 0.01%

 

Thickness measurement: With IR Interferometry:

Accuracy: 0.5um ± 0.1% of reading

Resolution: 0.05um
Acquisition frequency:  up to 4 kHz

Linearity: Dependent on knowledge of RI

 

 

Bow and Warpage measurement:

 

       Standard range: +/-2500mm

       Accuracy: 3um + 0.5% of range.

Wafer   SpecificationsSystem Configuration
Wafer   Size: Any, including, and Custom and Saw-frame mounted. Wafer Thickness   Range: 100μm - 3000μm Surfaces: Wafers - As Sawn, Lapped, PolishedWafer Handling: Manual Wafer   Measurement Location Positioning: Manual Calibration: Automated Wafer   Measurement: Automated Reliability (MTBF): 50,000 Samples
Facilities   Requirements
Dimensions:   18” width, 16” depth, 20” height. Separate PC, Monitor, Keyboard, and Mouse   
    Weight: 100lbs 
    Voltage: 110V for US, 200 – 250V options available. Single phase grounded   polarized outlet required. 
    Frequency: 50/60 Hz 
    Current: 2A nominal, 10A peak 
    Circuit Breaker: 10A UL489A certified breaker 
    Air supply: Clean dry air or Nitrogen 40 – 60 PSI 
    Fittings: ¼” compression fitting